FOAMLINE H-LWQ
NEW: Compact cutting line FOAMLINE H-LWQ is designed for the continuous production of sheets, insulation panels and building products from EPS blocks with max. 3.000mm length.
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The new FOAMLINE H-LWQ is a compact yet powerful cutting line for middle sized companies: a high quality machine for a very reasonable price, including the most important features of our high-end models.
FOAMLINE H-LWQ is available for 2.0 / 2.5 / 3.0 m block length and consists of:
Loading conveyor with fixed block align station
• block transport with chain conveyor
• synchronized speed and fast motion
• material transport to the sheet cutting station H
• including centre align station
Horizontal Cutting Frame "H"
• clearance 1.350 x 1.500mm
• 81 cutting wires
• min. distance between wires 10mm
• cooling of exposed wire ends
AWS automatic wire positioning on horizontal slicing frame H
• mechanical oscillation horizontal frame H
• hard- and software for setting wires inclined (tapered sheets)
• wire break detection unit for horizontal sheet cutting wires incl. auto speed control
Fast forward roller conveyor for high speed
• synchronized speed and fast motion
• material transport into the length cutting station
Automatic scrap removal system for bottom/side scrap sheet
• stand alone system with suction device and pneumatic lift off
• central conveyor belt for transport of side- and bottom scraps
• prebreaker for bottom and side scraps
Automatic scrap removal system for top scrap sheet
• stand alone system with suction device and pneumatic lift off
• Prebreaker for top scraps incl. belt conveyor
Length cutting station "LWQ" with longwires "LW" for trimming
• Nr. of wires: for min. 500mm sheet length
• Longwire "LW" for trimming, 3 wires
• material transport with chain conveyor
• downholder from the top
• cooling of exposed wire ends
• guides for front and end scraps
• Wire break detection unit for long trimming wires
• Wire break detection unit for formatting wires
Material discharge station roller conveyor
• for fast material discharge from the downcutter
Controlpanel with SIEMENS PLC
Settings for process parameters
• Automatic setting of wire distances (optional)
• Speed according to density of EPS foam
• Adjustment of cutting speed and wire temperature
• Automatic-, manual- and service mode
Cutting speed: up to 2.5m/min at 15kg/m3 density
FOAMLINE® HVQ - Options & Upgrades
• automatic wire setting system on h-frame
• hard- and software for setting horizontal wires inclined
• mechanical oscillation (long & short stroke) on h-frame
• wire break detection system
• automatic cutting scrap removal system for all sides
• automatic height adjustment of top scrap removal system
• double pre-breaker system for white and grey EPS
• automatic ink-jet printer (coding) for tapered roof production
• block magazine with block tilter
• block length cutting system (Guillotine)
FOAMLINE® HVQ - Downstream equipment
• VIRO-BOT material handling systems or SU-1500 and PA-1500
• PPZA-1300 automatic packaging machine
• STARGATE or ATLANTIS pallet wrappers
• Skids application system
• Marking & labeling of bundles and pallets